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Powerpac’s SmartBlock concrete block moulds are heavy-duty steel formwork systems designed to turn your waste concrete into valuable, reusable blocks right on-site or at your concrete yard.
Available in multiple sizes and configurations including 1200mm and 1800mm lengths with various base options (convex, flat, concave), plus step moulds and half-bottom combinations, these moulds handle leftover concrete that would otherwise cost you disposal fees. Built from 4mm steel with precision chamfers, SmartBlock delivers professional-grade blocks every pour.
Built to handle NZ construction sites, resist damage from heavy use, and stack securely thanks to the interlocking design, it’s a smart solution for concrete specialists looking to recover material value while reducing waste disposal costs.
Talk to us about SmartBlock systems or order your moulds today.
Turn waste concrete into profitable blocks instead of paying disposal fees
Deploy directly on-site or at your concrete yard for maximum flexibility
Interlocking design creates straight walls, corners, or sloped retaining structures
Built-in fast lift points and magnetic mount options ensure safe crew handling
Divider plate converts one mould into two different block sizes as needed
17mm chamfers on all edges deliver professional finish every time
4mm steel construction built for years of heavy construction site use
SmartBlock transforms your leftover concrete problem into a revenue opportunity. Instead of paying disposal costs, you’re creating sellable blocks that recover material value while reducing environmental waste from your projects.
SmartBlock moulds are designed for quick deployment wherever you have concrete. Place them directly at pour sites to capture excess material, or use them back at your yard. No complex setup procedures or special equipment required.
SmartBlock’s interlocking design adapts to your specific project needs. Create standard blocks for general use, form corner sections at 90 degrees, or stagger blocks to build sloped retaining walls. One system handles multiple construction requirements without needing different mould types.
Every block comes out identical with clean edges that reflect quality workmanship your clients will notice. The precision-engineered moulds deliver reliable results pour after pour, ensuring your finished blocks maintain the same high standard every time.
Complete your SmartBlock system with essential accessories designed for safe, efficient operation. From divider plates and lifting systems to release agents and cleaning equipment, these accessories ensure smooth production and professional results every time.
SmartBlock is a steel concrete block mould system that lets you convert waste concrete into reusable blocks on-site or at your concrete yard. Instead of paying disposal fees for leftover concrete, you create valuable blocks that can be sold or used in your projects.
SmartBlock comes in multiple configurations including 1200mm and 1800mm lengths, all 600mm wide and 600mm high. You can choose from convex, flat, or concave base options, plus step moulds and half-bottom combinations to suit different applications.
The standard 1200mm x 600mm x 600mm mould holds 0.43m³ of concrete. Each finished block weighs approximately 1000kg when cured.
Yes, we offer divider plate inserts that convert your 1200mm mould into two 600mm x 600mm x 600mm blocks, giving you flexibility without buying additional moulds.
The interlocking design allows you to build straight walls, create 90-degree corners, or stagger blocks for sloped retaining walls. They’re suitable for temporary barriers, permanent structures, site boundaries, and storage areas.
SmartBlock moulds are built from 4mm steel construction designed to handle repeated concrete pours and rough construction site conditions. With proper care, they’ll last for years of regular use.
Depending on weather conditions and concrete mix, you can typically demould after 24-48 hours when the concrete has reached sufficient strength.
